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质量文库福利:防错管理培训课件、表单-可免费领取!

  • 2026-04-06 22:43:57
质量文库福利:防错管理培训课件、表单-可免费领取!

质量文库：质量人的资料库

防呆防错管理培训课件

一、防呆防错概述

二、防呆防错的五大原则

三、防呆防错的十大原理

四、防呆防错案例分享

防错十大原理

防错清单

防错管理清单ErrorProofingManagementList
客户代码/名称：Customer：
项目名称：Project：
编制/更新日期：UpdateDate：
零件号：PartNumber：
零件名称：PartName：
批准日期：ApprovalDate：
序号No.
过程编号ProcessNo.
工序/过程名称ProcessName
防错手段Method
防错装置名称ErrorProofingDeviceName
防错装置编号ErrorProofingDeviceNo.
防错方法描述FunctionDescription
验证方法Verificationmethod
验证频次Frequency
验证样件名称/编号SampleName
样件有效期SampleValidity
防错原理ErrorProofingPrinciple
防错失效反应计划ActionPlan
责任人
1
压铸
设备防错
真空机
当真空度高于设定范围时，设备可正常报警
手动将真空度监控值设定低于实际值，使产品参数超出设定范围，来验证真空机和压铸机是否会报警且停机
1次/每班
N/A
N/A
传感器检测
a、更换通道验证b、对失效设备报修c、查看真空度记录值，必要时追溯不合格品范围并隔离
技术员
2
压铸
设备防错
光电传感器
当光电传感器没有接受到取出信号时，设备可正常报警
手动打开产品检测需求以外信号点，验证压铸机是否会报警且停机
1次/每班
N/A
N/A
传感器检测
a、更换检测位置b、目视产品是否取出c、失效设备报修
技术员
3
压铸
设备防错
安全门插销
当有人员拔下插销时，压铸机可正常报警
手动拔下插销验证设备是否报警停机
1次/月
N/A
N/A
传感器检测
失效设备报修
技术员
4
压铸
设备防错
配比机
当脱模剂原液液位/配比机液位低于设定液位时，设备可正常报警
手动调节脱模剂原液液位位置，使其稍微低于设定位置，验证配比机是否报警
1次/每班
N/A
N/A
传感器检测
a、技术员上报班组长，b、班组长启动应急程序进行维修c、确认异常状态，如有问题，调机后恢复自动d、设备维修完成前，操作工每2H目视确认液位位置
技术员
5
当配比机压力低于/高于设定范围时，设备可正常报警
手动调节压力设定范围，验证配比机是否报警
1次/每班
N/A
N/A
传感器检测
a、技术员上报班组长，b、班组长启动应急程序进行维修c、确认异常状态，如有问题，调机后恢复自动d、设备维修完成前，操作工每2H目视确认压力值
技术员
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  1. CONNECT:[ UseTime:0.000880s ] mysql:host=127.0.0.1;port=3306;dbname=a_sjds;charset=utf8mb4
  2. SHOW FULL COLUMNS FROM `fenlei` [ RunTime:0.001615s ]
  3. SELECT * FROM `fenlei` WHERE `fid` = 0 [ RunTime:0.000724s ]
  4. SELECT * FROM `fenlei` WHERE `fid` = 63 [ RunTime:0.003831s ]
  5. SHOW FULL COLUMNS FROM `set` [ RunTime:0.001632s ]
  6. SELECT * FROM `set` [ RunTime:0.000814s ]
  7. SHOW FULL COLUMNS FROM `article` [ RunTime:0.001733s ]
  8. SELECT * FROM `article` WHERE `id` = 463654 LIMIT 1 [ RunTime:0.011128s ]
  9. UPDATE `article` SET `lasttime` = 1776083692 WHERE `id` = 463654 [ RunTime:0.002762s ]
  10. SELECT * FROM `fenlei` WHERE `id` = 66 LIMIT 1 [ RunTime:0.000724s ]
  11. SELECT * FROM `article` WHERE `id` < 463654 ORDER BY `id` DESC LIMIT 1 [ RunTime:0.002688s ]
  12. SELECT * FROM `article` WHERE `id` > 463654 ORDER BY `id` ASC LIMIT 1 [ RunTime:0.005448s ]
  13. SELECT * FROM `article` WHERE `id` < 463654 ORDER BY `id` DESC LIMIT 10 [ RunTime:0.020695s ]
  14. SELECT * FROM `article` WHERE `id` < 463654 ORDER BY `id` DESC LIMIT 10,10 [ RunTime:0.002425s ]
  15. SELECT * FROM `article` WHERE `id` < 463654 ORDER BY `id` DESC LIMIT 20,10 [ RunTime:0.002535s ]
0.143988s